Order Picker OPX 20-25 iGo neo

Thrillingly dynamic

  • Higher picking performance through autonomous driver assistance operation
  • Safe and reliable recognition of the operator thanks to the hybrid tracking system, even during Z-picking
  • Up to 75 % less mounting and dismounting during picking
  • High handling performance thanks to load capacity of up to 2,500 kg
  • Simultaneous steering, lifting and driving without changing grip using the STILL Easy Drive steering wheel
  • High availability due to optionally available lateral battery change and Li-Ion technology
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You can imagine the autonomous horizontal order picker OPX iGo neo as a reliable colleague who reacts to you and helps to reduce your workload. By means of the latest sensor technology, the vehicle detects its operator, its surroundings, obstacles and distances. A multi-level safety concept and a pedestrian protection system ensure that the OPX iGo neo protects people, warehouse equipment and loads. The vehicle makes decisions based on the data transmitted and defined algorithms: Obstacles are either avoided or the truck stops when the path is completely blocked. If a slower vehicle drives ahead or if a traffic jam develops, the speed is adapted to the situation.

Once the route is clear again, the OPX iGo neo moves up autonomously. For safety reasons, intersections are only crossed autonomously after the operator has given the go-ahead. The operator can of course operate the vehicle manually at any time - an LED signal indicates the current mode. The OPX iGo neo significantly increases picking performance and reduces picking errors. On the one hand, because the autonomous helper takes over driving and steering, allowing the operator to concentrate fully on his work. On the other hand, up to 75 % of the time-consuming and strenuous mounting and dismounting is eliminated and walking distances with loads are greatly reduced.


The OPX 20-25 iGo neo in detail

Simply easy

  • High driving comfort due to height-adjustable, electric steering wheel with automatic neutral position
  • Less need for training thanks to intuitive display and control unit
  • Freedom of movement on the wide operator’s platform with optional extra narrow backrest
  • Maximum energy savings with the ECO driving program
  • iGo neo vehicles drive, steer, accelerate and brake independently and follow their operator at every turn

Simply safe

  • Fatigue-free mounting and dismounting via the low vehicle entrance
  • Excellent visibility thanks to LED daytime running light, Safety Light and Safety Light 4Plus
  • Increased safety when cornering with Curve Speed Control and Dynamic Drive Control
  • Less wear on the forks due to speed reduction with lowered forks
  • iGo neo offers maximum safety for people in the warehouse environment thanks to a unique and multi-level safety concept
  • Minimisation of impact damage even when the OPX iGo neo is driven manually

Simply connected

  • Operator management, shock detection and access protection with FleetManager 4.x
  • Early detection of a flat battery with the LED daytime running light Plus
  • Integration into customer processes via automation interface and MMS preparation
  • Fast service analysis and parameterisation of settings via CANbus interface
  • iGo neo: safe and reliable operator recognition thanks to the hybrid tracking system, even during Z-picking

Simply powerful

  • High handling performance thanks to a load capacity of up to 2,500 kg
  • Powerful, reliable and low-maintenance 3-kW three-phase AC traction motor
  • Fast goods handling through powerful acceleration and a travel speed of up to 14 km/h
  • Cornering stability and optimum traction with the optional 5-wheel chassis
  • iGo neo: up to 75 % less mounting and dismounting to relieve the operator; picking performance is significantly increased compared to conventional picking

Simply flexible

  • High picking performance without mounting and dismounting thanks to pedestrian operation
  • Fast order picking on the first level with fold-down step and raisable operator’s platform
  • Prevention of back pain with optional air-cushioned driver’s stand and folding seat
  • Flexible use of in-house batteries with the tray for batteries by other manufacturers
  • OPX and OPX iGo neo as basic vehicles available in different variants according to the individual picking requirements

Applications

Precise handling of obstacles: the OPX iGo neo acts according to the situation. Forklift trucks will either autonomously drive around an obstacle, or – if it completely blocks the path – the truck will stop. In traffic congestion, the iGo neo will enter convoy operation mode and follow the order picker in front.

Extremely high levels of safety thanks to motion tracking sensors: the autonomous forklift truck can distinguish between the operator, other people and obstacles.

Safety concept: A multi-stage safety concept protects people, warehouse equipment and goods. Special sensors record all dynamic and static objects in the warehouse.

Process reliability – even for empty shelves or crossroads: The OPX iGo neo detects empty shelves and passes them. Crossroads are also detected well in advance of arriving at them and the forklift truck will only drive autonomously over them once the driver has checked the way is clear and has approved the journey.

Hybrid Tracking System: The truck utilises the Hybrid Tracking System to identify the individual operator at all times and to follow them – even when a Z-pick pattern is being used.

High-performance order picking: the operator can specify whether the device moves to the first or second pallet position. It is also possible to select a position between the two.

Consideration of individual picking preferences: Simply park the OPX iGo neo in the desired location. The forklift truck will stop autonomously at the exact distance from the shelf as specified by the operator. If a safe distance of 500 mm is not maintained, the truck will rectify this once it is restarted.

Speed is adjusted to the surroundings: If a slower forklift truck is moving in front, or if a queue forms, the OPX iGo neo will intelligently adjust its speed to the situation. Should the picker elect to go on ahead, the truck resumes autonomous operation once the queue has cleared.

Productive: The truck follows its operator and always stops at the optimal picking position. Artificial intelligence intuitively adjusts the travel path and speed for the task at hand.

LED signal: The LED signal shows whether the truck is in autonomous or manual operation mode.

Personalised order picking: the forklift truck can be adapted to the operator’s preferences. An optical signal shows whether the truck is oriented to the left, right or centre of the shelf

Total protection: the personal safety system is encapsulated in the front part of the forklift truck, allowing for permanent forklift truck availability.

Taking safety to a new dimension: the optional 3D front camera on the OPX iGo neo detects obstacles across the entire height of the truck.

Safety in every situation: The collision prevention, which is available as an option, further reduces the chances of collision damage. The area in front of the forklift is monitored when in MANUAL operation. The operator’s driving manoeuvres are constantly evaluated and is only intervened with when in a situation where a potential collision will occur. 

Safety first: Unlike the safety laser scanner, the optional 3D front camera on the OPX iGo neo detects obstacles across the entire height of the vehicle. Collision damage and the resulting costs are reduced to a minimum. This can be used with both manual and autonomous assistance modes.

Transport of load carriers up to a width of 1,000 mm for a broad range of applications.

Everything under control: the remote control allows all important truck functions to be controlled from the operator’s current position.

Intuitive operation: as an alternative to the remote control, the most important functions can be controlled via keypads on the side of the truck.


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Downloads

  • Data Sheet OPX 20-25 iGo neo PDF, 14 MB Download
  • Operating instruction OPX iGo neo PDF, 12 MB Download

The document provided for download is the updated version of the operating instructions for the standard truck. It does not include descriptions of customer options (Customer Option). For a concrete truck, please request the respective specific manual according to the serial number and the year of production from the STILL spare parts service.


Model Overview

Model
Maximum capacity (kg)
Maximum lift height (mm)
Travel speed (km/h)
Battery voltage (V)
OPX 20 / Li-Ion 2.000 12 24
OPX 25 / Li-Ion 2.500 12 24